To ensure the effective operation and sustained quality of steel structural constructions, regular maintenance is an indispensable stage. Join Pebsteel in exploring the standardized maintenance process for steel structures in the following article.
See more: The Process of Structural Steel And Plate Fabrication
1. Why is regular maintenance of steel structures necessary?
To ensure longevity for construction projects, maintenance is an essential undertaking that cannot be overlooked. For structure construction projects utilizing steel structures, the maintenance process becomes a decisive factor in ensuring the quality and durability of the construction.
Improper maintenance can lead to rapid deterioration of steel structures, resulting in severe consequences, even potentially threatening human life and property. Additionally, untreated rust on steel bars can cause environmental pollution in the surrounding area. Therefore, throughout the construction, assembly, and utilization of factories with steel structures, it is essential to implement appropriate maintenance methods to ensure performance and safety for users.
See more: Erection of Steel Structures
2. Standard maintenance process for steel structures
The standard maintenance process for steel structures consists of the following steps:
- Step 1: Conduct a thorough survey and inspection to assess the current quality and condition of the structure.
- Step 2: Based on the collected data, establish a plan to address potential issues through repair.
- Step 3: Establish a periodic inspection plan to maintain and monitor the condition of the structure.
- Step 4: Perform maintenance and upkeep activities for machinery within the workshop.
- Step 5: Periodically and when necessary, undertake repair work for the structure.
- Step 6: Create and manage documentation related to the maintenance activities of the steel structures.
See more: Construction Of Pre-engineered Steel Factory 2023
3. Maintenance tasks for steel structures facility
3.1. Foundation and floor of the factory maintenance
During the maintenance of the foundation and factory floor, the investor should consider the following points:
- Ensure the openness and cleanliness of the foundation and floor of the factory, avoiding the risk of flooding or water seepage.
- Conduct regular inspections to ensure the efficient operation of drainage pipes, preventing blockages and water accumulation.
- Employ suitable shelves and racks for storing goods. This helps maintain dryness and prevents collisions between products, thus reducing the risk of damage to the factory floor.
3.2. The truss frame and wall of the factory maintenance
The next task is to maintain the truss frame and walls of the factory. When undertaking maintenance, several key considerations should be noted:
- Build steel columns on a concrete base, maintaining a distance of at least 15-30 cm from the floor to keep them dry and prevent water damage.
- Install protective frames for steel columns in areas with frequent vehicle traffic.
- Similarly, construct brick walls with a height of 1.5-2m using metal wall panels to prevent rust caused by water exposure.
3.3. Corrugated iron roof maintenance
When maintaining the corrugated iron roof of a factory, the investor should take note of the following:
- Conduct regular inspections of gutters and the corrugated iron roofs.
- Clean gutters to avoid water accumulation.
- Limit additional loads on the roof, avoiding exceeding the originally designed weight to prevent bending, sagging, or damage to the roof structure.
- Paint to mark areas of the corrugated iron roofs in well-lit positions for easy identification during maintenance.
3.4. Crane maintenance
Inspecting the crane system in the steel structures of the factory is also a crucial maintenance part that deserves attention. Some key points to consider during crane maintenance include:
- During the usage of the steel structures factory, it is necessary to examine the position of the crane every 6 months, with a particular focus on areas where the crane beam connects to the rail and between the crane beam and the column shoulder.
- If bolts or screws show signs of loosening, prompt attention, and resolution are necessary to prevent any adverse effects on the connections with the crane system
4. Conclusion
The above information is the standard maintenance process for steel structures and the tasks that need to be conducted to maintain the construction. Please contact Pebsteel by phone at +84 908 883531 or by email immediately at Marketing@pebsteel.com.vn if customers require comprehensive solutions for pre-engineered steel buildings and steel structures.
